PVC or vinyl is one of oldest thermoplastic polymers in the world and most widely used and thoroughly tested plastics in the world. During the manufacturing process, chlorine is obtained from ordinary salt and is chemically combined with ethylene, which is derived from coal in South Africa. There are three forms of PVC, namely rigid (PVC-U), flexible (PVC-U) and liquid. The rigid and flexible variants are by far the most common form and have various applications in a number of industries.
Applications range long-life applications such as water pipes, window and door frames, flooring, shoes and fashion accessories, to lifesaving medical devices and packaging:
Rigid PVC is used to manufacture irrigation pipes, conduit, gutters, pharmaceutical bottles and fridge magnets.
Flexible PVC is used to produce drip bags, electrical insulation, vehicle dashboard skins, gumboots, safety gloves, garden hoses and packaging films.
By Ethan Thomas | October 2024
Polyvinyl chloride (PVC) was discovered in 1872 by German chemist Eugen Baumann. It was initially overlooked in favor of more versatile materials. However, thanks to industrial advancements, the advent of the 20th century brought a new era for this polymer.
PVC was first synthesized as a white powder, but its commercial potential was not realized until the early 1900s. The breakthrough came when manufacturers began plasticizing PVC, making it more flexible and easier to process. This transformation allowed for a wider array of applications, leading to its first major use in producing plumbing pipes. By the 1930s, PVC began to replace traditional materials like metal and wood in various industries.
The Mid-20th Century Boom
The post-World War II era saw explosive growth in PVC usage. As economies recovered and consumer demand surged, PVC entered homes and industries. It became a staple in construction, used for everything from siding and windows to flooring and roofing materials. Its resilience and low maintenance requirements made it an attractive choice for builders and homeowners.
In addition to construction, PVC began to gain traction in the automotive and electrical industries. The ability to produce PVC in various colors and finishes allowed for a greater range of applications, including insulation for wiring and components for vehicle interiors. PVC also emerged as a material within the fashion world, with vinyl clothing and accessories capturing the imagination of consumers.
Innovations and Diversification
The late 20th century marked a period of significant innovation in PVC production and application. Advances in processing techniques and formulation allowed for developing different PVC grades, each tailored for specific uses. Rigid PVC became the material of choice for pipes, while flexible PVC found its niche in products like upholstery, medical tubing, and toys.
The Modern Era
Today, PVC is an integral part of numerous industries, including construction, healthcare, automotive, and consumer goods. Its versatility continues to expand, with applications ranging from solar panel components to medical devices to continued usage in water pipes.
Today and going forward, sustainability has become a focal point for the PVC industry. Initiatives aimed at improving recycling rates and utilising recycled content within products, reducing additives, and developing more environmentally friendly production methods are gaining traction.
The future of the vinyl industry and vinyl products is one that continues to deliver clean water to communities around the world, provide long-lasting materials for the building and construction industry, and protect our healthcare workers and patients.
PVC is always compounded with additives to give it a range of properties, such as rigidity, flexibility, fire resistance and liquidity. Vinyls are popular because of their numerous advantageous properties:
PVC has excellent resistance to wear and tear – making it ideal for products that need to withstand hard usage over many years.
It is lightweight, cost-effective and requires little energy to manufacture.
This plastic is inherently flame-resistant and is impermeable to liquids.
Around 80% of vinyl is used for products that last for between 15 and 100 years. This long life means vinyl is one of the smallest pollutants with small volumes found in landfill and virtually none in waterways or the marine environment.
Studies show that vinyl does not pollute soil and groundwater and does not contribute to toxic leachate in landfill because it doesn’t degrade in landfill.
Demand for PVC is closely aligned to economic performance and the construction industry. With the Covid-19 pandemic effects in 2020, we saw a 20% decline in construction activity from the previous year.
South Africa’s GDP growth rates declined by 7% in 2020, but grew by 4.9% in 2021 with construction at -2.2% growth.
Potential uplift on PVC demand should government execute on infrastructure build programme
Positive Southern African market growth over recent years and expectations looking forward, indicates that demand outpaces local PVC supply.
Click on each photograph below for more information about the various market applications and uses of PVC.
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Postal Address: Private Bag X68, Halfway House, 1680
Email:
Chairman: Wessel Oelofse (Chairman@savinyls.co.za)
Chief Executive Officer: Monique Holtzhausen (CEO@savinyls.co.za)
Administration: Sarah Walters (Admin@savinyls.co.za)
Finance: Annamarie Botha (Finance@savinyls.co.za)
Invoicing Details:
The Southern African Vinyls Association (SAVA)
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Midrand, Gauteng 1685
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Tel: (+27 21) 531-0313 or (+27 71) 083-5219